FAQ’s
Q: What are the machines required to start Wire Nail Making factory?
A: The machines required in a Wire Nail Making Plant is Nails Making Machine, Polishing Machine/Barrel, Wire Rolling Stand and Cutter Grinder. If you are planning large scale production, you can also install Wire Drawing Machines.
Q: Which type of raw material is used to produce Wire Nails?
A: Ms Wire (Mild Steel Wire) and HB Wire (Hard Bright Wire) are the raw materials to produce Wire Nails.
Q: What are the differences between Ms Wire and HB Wire (Mild Steel Wire and HB Wire)?
A: MS Wire is basically iron that contains up to about 0.20% of carbon. The presence carbon makes it stronger and harder than pure iron. Also high carbon presents will increase the hardness of the steel. These MS Wires are used widely for making wire nails, screws, and welded wire mesh. This wire is also used in the fabrication of grills and bucket handles.
It is:
- Rustproof
- High tensile strength
- Highly ductile
- Durable service life
- Impeccable finish
HB wire is made of high quality raw materials. Use of quality raw materials will improve the applicability of the product and it ensure longer life. This Wire is redrawn to finer sizes for most of the general applications which include cloth hangers, steel wool making, panel pins of wall frames, bucket handles, kitchen baskets and containers, pipes & poles, cemented frames etc.
It is:
- Anti-corrosive
- Cost-effective
- Ductile and malleable
- High tensile strength
- Highly durable
Q: How many labours / manpower required are needed for a Wire Nail Making Plant?
A: It depends on the capacity of the factory. For a small unit which has a capacity of 1.2 ton per day, required only one technician and a helper.
Q: Is it possible to make all sizes of Nails from one Wire Nail Making Machine?
A: No, there are some limitations. Each machine can only produce sizes within a certain range. For example, we have series of models, their size range as follows:
Length:
Model N25: 6.4mm to 45mm, Model N50: 12mm to 75mm, Model N75: 25mm to 100mm, Model N125: 25mm to 125mm, Model N150: 50mm to 152mm.
Diameter:
Model N25: 0.9mm to 1.8mm, Model N50: 1.7mm to 2.9mm, Model N75: 2.0mm to 4.1mm, Model N125: 2.64mm to 4.9mm, Model N150: 4mm to 6mm.
Q: Is MS Nails and Concrete Nails are made on the same machine?
A: No. Concrete Nail Making Machine is different. That Concrete Nail Making line consist of Wire Drawing Machine, Wire Annealing Unit, Polishing Machine, Nail Tampering Unit, Nail Hardening Unit and Nail Galvanizing Unit. It required huge space and Multi millions of investment.
Q: Is Wire Nail Making / Manufacturing is a good business?
A: We normally justify a project is good or bad by measuring the profit which we get at the end. Regarding Wire Nail Making, there are always a big demand for Wire Nails as New Buildings, New Houses and other New Constructions happening locally and around the globe. If we look at the market, there are very good opportunities in Developing countries like Kenya, Ghana, South Africa, Rwanda, Nigeria, Algeria, Ethiopia, Egypt, Algeria, Tanzania, Congo, Uganda, Ivory Cost etc.. Even developed and undeveloped countries also have huge market for Wire Nails.
Profit part, the price of finished Wire nail is 75% to 85% higher than the raw material price. So there is no need to worry about viability or profitability of the project.
Q: Is Wire Nail Making Machines are durable?
A: We are known for highly reliable, high-speed, low maintenance, easy to operate wire nail making machine and wire drawing machine as well as ancillary machineries for Wire Industries. We use premium grade raw material / components such as steel casting, gun metal, Motor, Starter etc. So our machines are guaranteed for durability.
Q: How to calculate profitability of Wire Nail Making project in India?
A: It is easy to calculate profitability. Profit calculation formula of Wire Nail Making as follows:
Q: How much area / place required for a Wire Nail Making Unit?
A: It depends on the production capacity of the factory. If you are planning a humble beginning, 1500 sq. ft. will be enough for a 1.2 ton daily production capacity unit.
Q: What are the consumables required for Wire Nail Machine?
A: There are some spares need to be changed. The items as follows:
Gripping Die, Cutter Tools, Header Punch, Feeding Finger, Ejector etc..
Q: How to choose a best place for Wire Nail Making / Manufacturing factory?
A: Nails making machines make noise between 60 to 100 db. So it is not suitable to start in a residential area or town area. It is better to select a place in Industrial plots or low populated area or village area etc, so the loud noise will not effect to anyone.
Q: What are the different types of Nails?
A: There are different types of nails available in the market, It is used for different applications. The types are, Common Nails, Coil Welded Nails, Plastic Collated Strip Nail, Paper Collated Strip Nail, Duplex Nails, Sinker Nails, Concrete Nails, Umbrella Head Roofing Nail, Twisted Roofing Nail, Clout Nail, U Type Nail, Finishing Nail, Ring Shank Nail, Square Boat Nail, Cut Nails
Q: How to import Wire Nail Making Machine?
A: It is very easy to import machines to your country. After receiving our Proforma, you have to make advance payment by Bank Transfer, We will confirm receipt of your payment and pass work order to our factory. Once machines are ready, we will request you for balance payment. Upon receipt of your settlement amount, we ship your machines along with required documents and we will courier you the original shipping documents. Once you receive cargo arrival intimation from shipper, you have to approach customs clearing agents along with original shipping documents to clear and release cargo from your port.
Q: What are the reasons of price difference between each Wire Nail Making Machine Manufacturers?
A: The price differences are mainly because of quality. Some manufacturers around the world don’t care about reputation of the company or brand. They use poor quality materials and old technology to produce machines. These types of machines won’t last for long. Also, their service after sales will be pathetic. We always our clients to visit our factory to touch and feel the quality before place the order. We believe in ethical business. It will keep us at the heart of customers.
We humbly welcome you to visit our factory.
Q: Do you exported your Wire Nail Machine to Africa?
A: Yes, we have several satisfied customers around African continent, not only in African continent, we have customers in Asian, European and American continents. We are one of the best quality machine manufacturers in India as well as international. We have got Best Indian Manufacturer Award and Global Quality Award.
Q: Do you exported your Nail Making Machine to Europe?
A: Yes, We have exported our Wire Nail Making machine to Europe. And all our customers are successfully running their unit with satisfaction.
Q: Do you have any customers in Kenya?
A: Yes, We have several satisfied customers in Kenya and they are running their factory successfully.
Q: How Wire Nail Making line works?
A: The process chart of nails making as follows:
Annealing of Wire > Wire Drawing > Wire Nail Making > Wire Nail polishing
Q: What are the benefits of our N series Wire Nail Making Machine?
A: Reliable, Durable, Low Maintenance, Easy to operate and High Productivity.
Q: What is the differences between each Nails Making Machine models?
A: We have a series of machines, which is designed to produce different sizes and thickness. The main differences are sizes and productivity.
Q: What are the benefits of our High-Speed Wire Nail Making Machine HS series?
A: It is fully automatic with PLC control unit. The machines are designed for large scale manufacturers.
Q: How Many Nails it produces in a day?
A: It depends on speed of Machine and Size of Nails.
Q: How many nails in a Kg?
A: As per below Conversion chart ( Number of Pieces per KG depends on Length and Diameter) you can calculate your machine productivity. Depends on machine speed, the productivity will increase / decrease but KG per pieces will remain same.
|
Nail length (Inch) |
Nail length (mm) |
Dia of Nails |
Pcs per KG |
Dia of Nails |
Pcs per KG |
Dia of Nails |
Pcs per KG |
|
|
|
0.4 |
10 |
1.1 |
12660 |
1 |
16130 |
0.9 |
22222 |
||
|
0.5 |
13 |
1.2 |
8330 |
1.1 |
10310 |
1 |
12460 |
||
|
0.6 |
16 |
1.4 |
4830 |
1.2 |
7040 |
1.1 |
8380 |
||
|
0.75 |
20 |
1.6 |
3090 |
1.4 |
4130 |
1.2 |
5630 |
||
|
1 |
25 |
1.8 |
1960 |
1.6 |
3780 |
1.4 |
3300 |
||
|
1.2 |
30 |
2 |
1320 |
1.8 |
1666 |
1.6 |
2110 |
||
|
1.4 |
35 |
2.2 |
943 |
2 |
1157 |
1.8 |
1430 |
||
|
1.5 |
40 |
2.5 |
641 |
2.2 |
837 |
2 |
1010 |
||
|
1.75 |
45 |
2.8 |
450 |
2.5 |
577 |
2.2 |
744 |
||
|
2 |
50 |
3.1 |
331 |
2.8 |
414 |
2.5 |
520 |
||
|
2.5 |
60 |
3.4 |
230 |
3.1 |
281 |
2.8 |
345 |
||
|
2.75 |
70 |
3.7 |
168 |
3.4 |
200 |
3.1 |
241 |
||
|
3 |
80 |
4.1 |
120 |
3.7 |
148 |
3.4 |
175 |
||
|
3.5 |
90 |
4.5 |
88 |
4.1 |
107 |
3.7 |
131 |
||
|
4 |
100 |
5 |
64 |
4.5 |
80 |
4.1 |
96 |
||
|
4.5 |
110 |
5.5 |
47 |
5 |
59 |
4.5 |
72 |
||
|
5 |
130 |
6 |
35 |
5.5 |
41 |
5 |
50 |
||
|
5.5 |
150 |
6.5 |
25 |
6 |
30 |
5.5 |
36 |
||
|
6 |
175 |
|
|
6.5 |
22 |
6 |
26 |
||
|
7 |
200 |
|
|
|
|
6.5 |
20 |
Q: Is there any periodical maintenance required for Nails Making Machine?
A: No. You can run our Nails Making Machine continuously. But you have to monitor the sharpness of the cutter and grind it when required.
Q: What is your service support?
A: As mentioned our machines are low maintenance one. If any issue arise, we will solve it through Video Conference. If it is hard, we will arrange a technician asap
Q: How much electricity it consumes?
A: It will vary depends on machine model and daily production, on an average production of 620kg per day, the consumption of electricity is only 15 units per day.
INDUSTRY NEWS
Profit Analysis for Indian Wire Nail Manufacturers monthly Basis.
The raw material price mentioned in the calculation will vary. This is old price. Also the transportation cost. Based on the raw material price difference the selling price also need to be increased or decreased.
|
ITEM |
QUANTITY |
UNIT PRICE (INR) |
TOTAL (INR) |
|
Material Consumption |
32 |
35,000.00 |
11,20,000.00 |
|
GST |
18% |
|
2,01,600.00 |
|
Transportation |
32 |
2,000.00 |
64,000.00 |
|
Electricity Consumption |
785 |
7.00 |
5,495.00 |
|
Working Tools |
|
|
4,800.00 |
|
Labour Skilled |
1 |
16,000.00 |
16,000.00 |
|
Labour unskilled |
1 |
10,000.00 |
10,000.00 |
|
Oil |
|
|
2,000.00 |
|
Wastage in kg (25 kg per ton) |
800 |
48.00 |
38,400.00 |
|
Total Costs |
|
|
14,62,295.00 |
|
|
|
|
|
|
Dealer Sales (Ton) |
31.2 |
58,000.00 |
18,09,600.00 |
|
Scrap Sales (KG) |
800 |
24.00 |
19,200.00 |
|
Total Sales |
|
|
18,28,800.00 |
|
|
|
|
|
|
Total Costs |
|
|
14,62,295.00 |
|
Total Sales |
31.2 tons |
|
18,28,800.00 |
|
Total Profit |
|
|
3,66,505.00 |
Profit Analysis for foreign Wire Nail Manufacturers in USD, monthly basis
The raw material price mentioned in the calculation will vary. This is old price. Also, the transportation cost. Based on the raw material price difference the selling price also need to be increased or decreased.
|
ITEM |
QUANTITY |
UNIT PRICE (USD) |
TOTAL (USD) |
|
Material Consumption |
32 |
525.00 |
16,800.00 |
|
Electricity Consumption |
785 |
0.15 |
117.75 |
|
Working Tools |
|
|
75.00 |
|
Labour Skilled |
1 |
300.00 |
300.00 |
|
Labour unskilled |
1 |
250.00 |
250.00 |
|
Oil |
|
|
30.00 |
|
Wastage in kg (25 kg per ton) |
800 |
0.53 |
420.00 |
|
Total Costs |
|
|
17,992.75 |
|
|
|
|
|
|
Dealer Sales (Ton) |
31.2 |
750.00 |
23,400.00 |
|
Scrap Sales (KG) |
800 |
0.26 |
209.60 |
|
Total Sales |
|
|
23,609.60 |
|
|
|
|
|
|
Total Costs |
|
|
17,992.75 |
|
Total Sales |
31.2 tons |
|
23,609.60 |
|
Total Profit |
|
|
5,616.85 |
Project Report of Wire Nail Making
Project Report provides you the details of the proposed business. It contains data on the basis of which the project has been appraised and found feasible. If you go for bank loan, they insist to submit it. We can provide you the detail which required to prepare a project report
Wire Nail Making Machine Manufacturers in India
There are so many Nails Making Machine manufacturers in India. The Indian machines are produced based on latest technology. Also our machines are made by using quality materials and premium brand components. Compared to Chinese Machines, the main benefits of Indian machines are Durability and Low Maintenance, so that your business will be hassle free. Also the service after sales from Indians are appreciated by the whole world.
Wire Nail Making Machine Manufacturers in China
There are so many Nails Making Machine manufacturers in China. And also you can find cheap rate machines in China compared to India. If you go with cheaper machines, your future will be under threat, also won’t except service after sales from those who sell machines for cheap rate. Also Indian machines are made by using quality materials and premium brand components. Compared to Chinese Machines, the main benefits of Indian machines are Durability and Low Maintenance, so that your business will be hassle free. Also the service after sales from Indians are appreciated by the whole world.
Wire Nail Making Machine Manufacturers in Kenya
The Kenyans are import Wire Nail Making Machines from India and other countries, the major import are from India only. Why most of the Kenyans are import Nails making Machines from India mainly is the quality and durability of machines. So many companies are successfully running their Nails making factories in Kenya using Indian made Nails Machines.
Wire Nail Making Machine Manufacturers in Ethiopia
Ethiopia is a one of the main country who deal with India. Ethiopians have very good relationship with Indian Wire Nail Making Machine Manufacturers as they started import years back. The Ethiopians are attracted by quality and durability of Machines and service of Indian Machine Manufacturers. There are several satisfied Nails making factories are successfully running in Ethiopia with Indian made Nails Making Machines.
Wire Nail Making Machine Manufacturers in Ghana
There are huge demand in Ghana for Wire Nails. Those who wants to start Nails Making Unit in Ghana should import Wire Nail Making Machine from India or other countries. Most of the peoples are in Ghana believe Indian companies are reliable than Chinese companies. Because in Ghana there are large number of heavy Indian machines are successfully running from long back.
Wire Nail Making Machine Manufacturers in South Africa.
South Africa is one of the India’s top Export market. South African’s usually prefer Indian machines. It’s only because of their past experience. Those who looks for Wire Nail Making Machine, should import it. Preferably Indian Nails Making machines are best as it is Durable and high quality and service is more important for a manufacturing unit. In South Africa their huge demand for Wire Nails and There are Nails Making Factories successfully running with Indian Machines.
Wire Nail Making Machine Manufacturers in Mongolia.
Mongolia is land locked country by Russia and China, They depends on Russia and China to meet their requirements. India also supplying items to Mongolia. Those who looks to import for Nails Making Machines from India, we are happy to serve you.
Wire Nail Making Machine Manufacturers in Brazil.
Brazil is one of the India’s top Export market. Brazil people usually prefer Indian items as it is reliable. Those who looks for Wire Nail Making Machine, should import it. Preferably Indian Nails Making machines are best as it is Durable and high quality and service is more important for a manufacturing unit. As a developing country, there huge demand for Wire Nails.
Wire Nail Making Machine Manufacturers in Uganda.
We have happy customers in Uganda. Uganda also have a good market for Wire Nails. Those who planning to import Nails Making machine can grab the opportunity.
Wire Nail Making Machine Manufacturers in Congo.
As a populated country with 86 million, there must be a huge demand for Wire Nails. It is good to start a wire nail making unit in congo.
Wire Nail Making Machine Manufacturers in Saudi Arabia.
Saudi Arabia is one of the top business partner of India. Also one of the best market for Indian products. We have customers in Saudi Arabia.
Wire Nail Making Machine Manufacturers in Sri Lanka.
Sri Lanka is our neighbouring country and we do export our machines to Sri Lanka.
Wire Nail Making Machine Manufacturers in Australia.
Preferably Australians import machines from European countries, as our machines are high standard and premium quality, we are expecting orders from Australia.
Wire Nail Making Machine Manufacturers in Iran.
India have a good business relation with Iran. Most of the people from Iran are prefer Indian and Chinese items. The people who plan to start Wire Nail Making Plant need to import machines.
Wire Nail Making Machine Manufacturers in Tanzania.
Tanzania is an East African country have huge market potential for Wire Nails. We expect more orders from Tanzania.
Wire Nail Making Machine Manufacturers in Zimbabwe.
Those who plans to open Nails Making factory need to import machines. We have customers in Zimbabwe.
Indian Wire Nail Market
India is witnessing a construction boom particularly in suburban areas. This has hugely increased the demand for building materials, including wire nails, which is expected to keep up with the upward trajectory for many decades to come. According to industry inputs, only few percent of the total demand in met by local production and for the rest, the state depends on outside produce for the unsatisfied demand.
The model N125, Automatic Wire Nail Making Machine (Nail Producing Machine) is the best seller in African market.
The best machine for overseas market is N125, it produces 1 to 6-inch Nails.
Nail Making Machine Videos, Wire Nail Making Machine Videos
Attached